Applications Feeding and Handling Systems for the Packaging Industry
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Feeding and Handling Systems for the Packaging Industry

Custom automation, including feeding and handling systems in packaging enhances operational efficiency, reduces waste, and boosts consumer satisfaction.

Feeding and Handling Systems for the Packaging Industry
Why should you work with RNA?

Customised Solutions

Specialises in developing customised solutions that perfectly fit the unique requirements of each client, ensuring optimal performance and integration with existing processes.

Comprehensive Support Services

Provides extensive after-sales support, including training, maintenance, and technical assistance, to ensure smooth operation and quick resolution of any issues.

Long-Term Partnership and Consultation

Acts as a long-term partner for clients, offering ongoing consultation and upgrades to keep pace with technological advancements and changing industry demands.

Custom Feeding, Handling, and Automation Solutions for the Packaging Industry

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Custom automation, including feeding and handling systems, transforms the packaging industry by enhancing efficiency, precision, and adaptability across all stages of the process.

  • Feeding and Handling: Custom feeding and handling systems ensure precise delivery and orientation of components and products for packaging. Vibratory bowl feeders, centrifugal feeders, and VariFeed™ sort and feed products like caps, bottles, and chocolate packs. RNA’s feeding systems are tailored for various shapes, sizes, and materials, ensuring seamless integration into filling, sealing, or assembly lines.
  • Filling and Sealing: Automated filling and sealing systems can ensure accurate, consistent, and high-speed packaging of a wide range of products, from liquids and powders to solid items. The custom systems can be tailored to accommodate different container sizes, shapes, and materials, ensuring a perfect fit and seal every time. The versatility of these systems allows for their application across a wide range of sectors, including food and beverage, pharmaceuticals, cosmetics, and more.
  • Labelling and Coding: Automated labelling and coding systems apply labels, barcodes, and expiration dates to products with precision and speed. The integration of advanced technologies, such as machine vision and artificial intelligence, ensures high accuracy in placement and readability, crucial for inventory management, tracking, and consumer safety. Automated labelling and coding also facilitate compliance with global regulatory standards by ensuring that all necessary product information is accurately and legibly applied.
  • Palletising and Depalletising: Custom palletising and depalletising systems stack and unstack finished products with speed, accuracy, and consistency, while reducing the risk of damage. With the use of robotic arms equipped with advanced gripper technology, the systems can swiftly adapt to different packaging types, ensuring gentle yet secure handling of products. Moreover, the integration of intelligent software enables optimised pallet loading patterns, maximising space utilisation and stability during transport.
  • Inspection and Quality Control: Through the use of advanced inspection technologies, such as machine vision, metal detection and AI, automated systems can perform detailed inspections of packaging for defects, and compliance with industry standards. This ensures that only products of the highest quality are delivered to the market, enhancing brand reputation and customer satisfaction.
  • Robotic Packaging: Custom robotic arms equipped with advanced sensors can be programmed to handle a wide range of packaging tasks, from picking and placing products to complex assembly and case packing operations, with remarkable precision and speed. (E.g., FlexType™ P Pack) The integration of robotic systems into custom automation solutions are adaptable to various product sizes, shapes, and fragility levels, making them suitable for packaging operations in industries ranging from electronics to food and beverage.

RNA Automation specialises in a diverse range of automation technologies tailored for packaging applications to help increase efficiency in these companies.

RNA Automation
RNA Automation
RNA Automation
RNA Automation

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RNA’s Capabilities

Feeding and Handling Solutions expand icon
  • Design and supply of automated Feeding and handling systems, including Vibratory bowl feeders, centrifugal feeders, and VariFeed™ systems.
  • Flexible Feeding Systems: Adapts to handle a variety of product types and sizes for feeding into packaging machines, enhancing versatility.
Robotic Systems expand icon

Robotic solutions enhance speed and accuracy in packaging operations.

  • Robotic pick-and-place systems for precise product handling and placement.
  • High-speed packaging robots for rapid assembly and packing tasks.
  • Collaborative robots (cobots) for safe, flexible automation alongside operators.
  • Custom robotic cells for complex tasks like case packing.
Quality Control/Vision expand icon

Advanced vision systems ensure packaging quality and compliance.

  • High-speed camera inspection detects defects in seals, labels, or containers.
  • Vision-guided robotics (e.g., FlexType™ R) for precise component placement.
  • Integrates machine vision and AI to inspect packaging for defects, correct labelling, and product integrity, ensuring quality control.
Packaging Solutions expand icon

Custom systems for all packaging stages, tailored to specific needs.

  • Filling and sealing systems for accurate, high-speed packaging of liquids, powders, and solids.
  • Dispensing systems: Accurately dispenses products or ingredients into packaging, crucial for food, pharmaceuticals, and cosmetics industries.
  • Labelling and coding systems: Applies labels, barcodes, and expiration dates with high accuracy, ensuring compliance and traceability.
  • Automated assembly for packaging components: Assembles complex packaging components, such as caps, nozzles, and spray pumps, with precision.
  • Automated palletising and depalletising: Stacking and unstacking of products on pallets, improving end-of-line efficiency and reducing labour costs.
  • End of Line Solutions: Tailored end-of-line solutions like shrink wrapping, boxing, and labeling, designed to meet specific packaging needs.
Design and Engineering expand icon

Custom design, development and installation of automation solutions tailored to specific pharmaceutical manufacturing and packaging needs, including the integration of feeding, handling, rotary indexing systems, robotics, vision systems, and precision mechanics.

Integration Support expand icon
  • Collaboration with OEMs to integrate RNA’s feeding, handling, and robotic systems into into existing production lines.
  • On-site installation, commissioning, and operator training.
  • After-sales maintenance and upgrades for long-term reliability.
High-Speed and Flexible Automation expand icon
  • Systems designed for high-speed operations to meet the demands of high-volume production.
  • Flexible systems (e.g., RNA VariFeed) adaptable to various product types and sizes, accommodating diverse packaging and assembly needs.
Scalable and Standardised Solutions expand icon
  • RNA offers both custom and standard equipment, enabling OEMs to scale production or offer off-the-shelf solutions to their clients.
  • Standardised components like vibratory bowl feeders reduce development time.

Applications

The VariFeed feeding system is handling wrapped confectionary bars - Food Packaging

VariFeed® Flexible Feeding System for High-Speed Packaging Applications

Centrifugal Feeder VariFeed®

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High speed feeding system for wrapped fruit bars - Food Packaging

Centrifugal Feeder feeds and orientates Wrapped Fruit Bars

Centrifugal Feeder VariFeed®

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High speed feeding for confectionery bars packaging

The Applications of Vibratory Bowl Feeders and Centrifugal Feeders in the Food Packaging Industry

Centrifugal Feeder VariFeed®

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The packaging industry is undergoing a transformative shift with the advent of custom automation, providing manufacturers with greater efficiency, innovation, and sustainability.

This diverse sector faces complex demands, from handling various product types with unique packaging requirements to meeting stringent health and safety standards. Custom automation solutions offer a tailored approach to these challenges, particularly in the food packaging sector, driving efficiency, consistency, and cost savings.

Experts say

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RNA are able to support a wide range of Packaging applications from capping systems through to wrapped bar repacking lines. Through RNA’s use of digitalisation and repeatable feed systems the fast-pace of component change can be easily accommodated.

Chris Mills | Global Business Development Manager

What our clients say

“Polymermedics had an application that required a bespoke automation solution to ensure accurate insertion of small pins in a critical care medical device. We approached RNA for this solution and after some scoping discussions were presented with a cost effective and innovative solution to our requirements. The level of detail that they went to, finding potential pitfalls we had not envisaged ensured that the solution met all our requirements and more.”

Operation Director of Polymermedics

Packaging FAQs

What is automation in the packaging industry?

Automation in the packaging industry refers to the use of advanced machinery, technology, and software to perform various packaging tasks that were traditionally done by human workers. The aim is to increase efficiency, improve precision, enhance safety, and reduce costs across the packaging process.

How is automation used in the packaging industry?

Automation is extensively utilised in the packaging industry to streamline operations, improve efficiency, ensure product quality, and reduce costs. Some of our capabilities include:

  • Precision dispensing systems
  • Flexible feeding systems
  • Automated assembly for packaging components
  • Automated labelling and coding systems
  • Custom packaging lines
  • Automated filling and sealing systems
  • Custom end-of-line solutions
What types of packaging components or products can RNA Automation handle?

RNA systems can handle a wide range of packaging items such as bottle caps, sachets, blister packs, trays, lids, tubes, pouches, flow pack bags and other flexible packaging. We also support the handling of packaging components like clips, scoops, straws, and dispensers used in food, personal care, medical, and consumer goods packaging.

Are RNA systems compatible with high-speed packaging lines?

Yes. RNA automation platforms are specifically designed for high-throughput environments, often operating at speeds of 200–500+ parts per minute. Our feeders and handling systems seamlessly integrate into horizontal or vertical form-fill-seal machines, cartoners, case packers, and flow wrappers.

Can RNA automation systems manage flow pack bags?

Yes. RNA’s VariFeed™ is a high-speed centrifugal feeding system, ideal for handling lightweight, uniform parts at exceptionally high speeds—often exceeding 500 parts per minute. It’s particularly well-suited for pouches, snack bars and flow pack bags. VariFeed™ is best used when high volume, gentle handling, and minimal noise are key priorities.

How does RNA support frequent changeovers in packaging environments?

RNA offers flexible and modular systems, such as the FlexCube™ and FlexType™ P series, which allow for quick changeovers and tool-less adjustments.

Can RNA systems be integrated into existing packaging machinery or lines?

Yes. We specialise in customised and retrofittable automation solutions. Whether you need to add a feeder to a current line or integrate a fully automated sub-assembly station, RNA works closely with OEMs and end-users to ensure compatibility in terms of space, controls, and throughput.

How do I start working with RNA?

Contact our team to discuss your next project. Our experts will provide guidance and support to help you achieve your goals. Call us on  +44 (0)121 749 2566 or email us using  [email protected].

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