Applications Feeding and Handling Systems for the Snack & Nutrition Bar Industry
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Feeding and Handling Systems for the Snack & Nutrition Bar Industry

Specialised feeding and handling technologies to support snack and nutrition bar production, particularly in the management of flow-wrapped products and packaging components.

Feeding and Handling Systems for the Snack & Nutrition Bar Industry
Why Choose RNA for Snack & Nutrition Bar Automation

Specialist Feeding Technologies for Packaging Applications

Proven expertise in feeding and handling packaging components and flow-wrapped products using vibratory bowl feeders, centrifugal feeders, FlexType™ flexible feeders, and VariFeed® systems - ensuring reliable orientation, controlled flow, and consistent performance.

Flexible and Scalable for High-Mix Production

Systems designed to accommodate multiple product types, packaging formats, and frequent changeovers, enabling efficient operation in high-mix, high-throughput snack and nutrition bar environments.

Seamless Integration with Packaging Lines

Engineered for straightforward integration with flow wrappers, cartoners, case packers, and robotic systems, delivering stable product transfer, maximised uptime, and consistent quality across the entire production process.

Custom Feeding and Handling Solutions for Snack & Nutrition Bar Production

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The snack and nutrition bar industry requires high levels of efficiency, consistency, and flexibility. Products such as fruit bars, protein bars, and cereal bars are typically produced at high volumes, often with frequent product changeovers and strict hygiene requirements.

RNA Automation delivers advanced feeding and handling solutions tailored to snack and nutrition bar applications. Our systems support the reliable handling of flow-wrapped products and packaging components, ensuring accurate orientation, controlled transfer, and seamless integration into packaging and downstream processes. This enables manufacturers to improve throughput, reduce waste, and maintain consistent product quality across demanding production environments.

Automated Feeding and Handling
RNA feeding and handling systems are designed to manage both packaging components and wrapped products, supporting high-speed operations while maintaining product integrity.

Core solutions include:
Vibratory bowl feeders for precise orientation of packaging components
Centrifugal feeders, including VariFeed®, for high-speed, gentle handling
Flexible feeding systems (FlexType™) for multi-format component handling
Linear and distribution systems for controlled product flow and spacing

Packaging Integration & Flow-Wrapped Product Handling
Packaging is a key stage in snack bar production, requiring precise coordination between product handling and packaging equipment.

RNA systems support:
● Feeding and orientation of packaging components for flow wrapping
● Controlled transfer of flow-wrapped bars and flow pack bags
● Product collation and spacing for downstream processes
● Integration with flow wrappers, cartoners, and case packers

By ensuring consistent product flow and positioning, RNA solutions enable reliable, high-speed packaging operations with minimal disruption.


Vision Systems & Quality Control
RNA integrates vision inspection systems to verify product presence, alignment, and condition throughout the process. In-line inspection ensures that only correctly positioned and acceptable products proceed to packaging, reducing waste and maintaining brand quality.
Poka-Yoke (Error Proofing)
Poka-yoke systems are implemented to prevent assembly errors and ensure process reliability in aerospace and defence manufacturing. RNA integrates sensors, vision systems, and interlocks to verify correct part presence, orientation, and sequence, preventing incorrect assembly before it occurs. This approach reduces defects, supports full traceability, and ensures consistent compliance with stringent quality standards.

Flexibility for High-Mix Production
Snack and nutrition bar manufacturers often operate across multiple product types, sizes, and packaging formats.

RNA systems are designed to support:
● Rapid product changeovers
● Handling of different bar formats and packaging styles
● Adaptability to seasonal or promotional production runs

Flexible feeding technologies such as FlexType™ enable efficient handling of varied components without extensive retooling, supporting agile manufacturing.

Secondary Packaging & End-of-Line Automation
RNA solutions extend beyond primary handling into full packaging line integration.

Applications include:
● Cartoning and case packing of wrapped products
● Robotic pick-and-place for product loading
● Product distribution and accumulation systems
● Integration with labelling and traceability systems

Our systems are designed to ensure consistent orientation, reliable presentation, and smooth transfer into high-speed packaging and secondary processes.


RNA Automation
RNA Automation
RNA Automation
RNA Automation

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RNA’s Capabilities

Feeding and Handling Solutions expand icon
  • Design and supply of automated Feeding and handling systems, including Vibratory bowl feeders, centrifugal feeders, and VariFeed™ systems.
  • Flexible Feeding Systems: Adapts to handle a variety of product types and sizes for feeding into packaging machines, enhancing versatility.
Robotic Systems expand icon

Robotic solutions enhance speed and accuracy in packaging operations.

  • Robotic pick-and-place systems for precise product handling and placement.
  • High-speed packaging robots for rapid assembly and packing tasks.
  • Collaborative robots (cobots) for safe, flexible automation alongside operators.
  • Custom robotic cells for complex tasks like case packing.
Quality Control/Vision expand icon

Advanced vision systems ensure packaging quality and compliance.

  • High-speed camera inspection detects defects in seals, labels, or containers.
  • Vision-guided robotics (e.g., FlexType™ R) for precise component placement.
  • Integrates machine vision and AI to inspect packaging for defects, correct labelling, and product integrity, ensuring quality control.
Design and Engineering expand icon

Custom design, development and installation of automation solutions tailored to specific pharmaceutical manufacturing and packaging needs, including the integration of feeding, handling, rotary indexing systems, robotics, vision systems, and precision mechanics.

Integration Support expand icon
  • Collaboration with OEMs to integrate RNA’s feeding, handling, and robotic systems into into existing production lines.
  • On-site installation, commissioning, and operator training.
  • After-sales maintenance and upgrades for long-term reliability.
High-Speed and Flexible Automation expand icon
  • Systems designed for high-speed operations to meet the demands of high-volume production.
  • Flexible systems (e.g., RNA VariFeed) adaptable to various product types and sizes, accommodating diverse packaging and assembly needs.
Scalable and Standardised Solutions expand icon
  • RNA offers both custom and standard equipment, enabling OEMs to scale production or offer off-the-shelf solutions to their clients.
  • Standardised components like vibratory bowl feeders reduce development time.

Applications

The VariFeed feeding system is handling wrapped confectionary bars - Food Packaging

VariFeed® Flexible Feeding System for High-Speed Packaging Applications

Centrifugal Feeder VariFeed®

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High speed feeding system for wrapped fruit bars - Food Packaging

Centrifugal Feeder feeds and orientates Wrapped Fruit Bars

Centrifugal Feeder VariFeed®

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FlexType P Pack flexible packing machine

FlexType™ P Pack Automatic Packing Machine

Robotic Handling FlexType™ P Pack

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High speed feeding for confectionery bars packaging

The Applications of Vibratory Bowl Feeders and Centrifugal Feeders in the Food Packaging Industry

Centrifugal Feeder VariFeed®

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RNA Automation combines specialist feeding technology with advanced automation integration to deliver efficient, reliable solutions for snack and nutrition bar production.

Experts say

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RNA are able to support a wide range of Packaging applications from capping systems through to wrapped bar repacking lines. Through RNA’s use of digitalisation and repeatable feed systems the fast-pace of component change can be easily accommodated.

Chris Mills | Global Business Development Manager

Packaging FAQs

What is automation in the packaging industry?

Automation in the packaging industry refers to the use of advanced machinery, technology, and software to perform various packaging tasks that were traditionally done by human workers. The aim is to increase efficiency, improve precision, enhance safety, and reduce costs across the packaging process.

How is automation used in the packaging industry?

Automation is extensively utilised in the packaging industry to streamline operations, improve efficiency, ensure product quality, and reduce costs. Some of our capabilities include:

  • Precision dispensing systems
  • Flexible feeding systems
  • Automated assembly for packaging components
  • Automated labelling and coding systems
  • Custom packaging lines
  • Automated filling and sealing systems
  • Custom end-of-line solutions
What types of packaging components or products can RNA Automation handle?

RNA systems can handle a wide range of packaging items such as bottle caps, sachets, blister packs, trays, lids, tubes, pouches, flow pack bags and other flexible packaging. We also support the handling of packaging components like clips, scoops, straws, and dispensers used in food, personal care, medical, and consumer goods packaging.

Are RNA systems compatible with high-speed packaging lines?

Yes. RNA automation platforms are specifically designed for high-throughput environments, often operating at speeds of 200–500+ parts per minute. Our feeders and handling systems seamlessly integrate into horizontal or vertical form-fill-seal machines, cartoners, case packers, and flow wrappers.

Can RNA automation systems manage flow pack bags?

Yes. RNA’s VariFeed™ is a high-speed centrifugal feeding system, ideal for handling lightweight, uniform parts at exceptionally high speeds—often exceeding 500 parts per minute. It’s particularly well-suited for pouches, snack bars and flow pack bags. VariFeed™ is best used when high volume, gentle handling, and minimal noise are key priorities.

How does RNA support frequent changeovers in packaging environments?

RNA offers flexible and modular systems, such as the FlexCube™ and FlexType™ P series, which allow for quick changeovers and tool-less adjustments.

Can RNA systems be integrated into existing packaging machinery or lines?

Yes. We specialise in customised and retrofittable automation solutions. Whether you need to add a feeder to a current line or integrate a fully automated sub-assembly station, RNA works closely with OEMs and end-users to ensure compatibility in terms of space, controls, and throughput.

How do I start working with RNA?

Contact our team to discuss your next project. Our experts will provide guidance and support to help you achieve your goals. Call us on  +44 (0)121 749 2566 or email us using  [email protected].

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