Case Studies Vibratory Feeding Systems to feed Electrical Contacts and Metal Inserts

Vibratory Feeding Systems to feed Electrical Contacts and Metal Inserts

Vibratory Feeding Systems to feed Electrical Contacts and Metal Inserts

RNA Vibratory bowl feeding and handling systems to feed and orientate Electrical Contacts and Metal Inserts

Product:

1. Electrical Contact (28mm x 7mm)
2. Metal Insert (Metal moulded part)

Orientation:

Bowl Feeder System – Electrical Contact
Components to be discharged single file, end to end, pins down on track.

Bowl Feeder System – Metal Insert
Components to be discharged single file, end to end, flat face angled away from bowl at 28.7° from linear top surface to suit placement in IMM tool

Speed:

16 components per minute per bowl

Key features:

● Cylindrical bowl for Electrical Contacts
● Stepped Bowl for Metal Insert
● PU250 polyurethane coating
● Smooth and gentle handling

Solution

The case study explores the two bowl feeders in an Insert Moulding Cell, designed to automate component part delivery for the insert moulding process.

Bulk Storage Hoppers

The hoppers are used to store and transfer component parts into the vibratory bowl feeder.

Bowl Feeder System – Electrical Contact

The vibratory bowl feeder sorts and feeds the parts, pins down, into a single-file linear outfeed track. At the end of the linear track, a pneumatic escapement separates two electrical contacts for pickup by the load robot. A vision sensor, positioned above the escapement, inspects for bent pins once parts have been picked.

Bowl Feeder System – Metal Insert (Metal moulded part)

The vibratory bowl feeder orients and feeds the inserts, end to end, flat face angled away from bowl at 28.7°, into a single-file linear outfeed track. At the end of the linear track, an electric escapement separates four metal inserts for pickup by the load robot.
 

To explore how these bowl feeders integrate with the broader system to enhance insert moulding processes, see our Insert Moulding Cell Case Study for more details.



Vibratory-Feeding-Systems-HoppersBulk Storage Hoppers

Vibratory-Feeding-Systems-to-feed-InsertsInsert Bowl Feeder

Vibratory-Feeding-Systems-to-feed-Electrical-ContactsElectrical Contact Bowl Feeder

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